vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.
Setting Up the Sensors
Mount the vibration transducers securely on the machine's housing where vibrations are most pronounced, typically near the bearings.
Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.
Launching the Software
Open the Balanset application on your PC.
Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome.
Initial Vibration Measurement
Bring the rotor to its normal operating rotational frequency.
The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition.
Trial Weight Installation
Halt the rotation and mount a test weight at a designated position on the rotor, with the weight's value entered into the software (usually in grams).
Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase.
Calculating the Correction Weight
Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle.
The calculated values are presented on-screen in both numerical and graphical formats.
Installing the Correction Weight
Attach the computed compensating weight to the rotor as indicated by the software's output.
Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration.
Validation and Conclusion of the Balancing Process
After installing the correction weight, run the rotor again and check the residual vibration level.
If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.
If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight.
Report Generation
All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.
Concluding Steps and Verification
Ensure all applied weights and attached sensors are firmly fixed in their designated positions.
Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations.
If the rotor is part of a complex mechanism, verify the proper interaction of all its components.
Following this procedure enables accurate balancing, minimizes vibration, and prolongs the service life of the equipment.
Eqiblyalimb
03 Feb 2025 - 10:56 am
with the Balanset-1A Device
Getting the Equipment Ready
vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.
Setting Up the Sensors
Mount the vibration transducers securely on the machine's housing where vibrations are most pronounced, typically near the bearings.
Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.
Launching the Software
Open the Balanset application on your PC.
Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome.
Initial Vibration Measurement
Bring the rotor to its normal operating rotational frequency.
The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition.
Trial Weight Installation
Halt the rotation and mount a test weight at a designated position on the rotor, with the weight's value entered into the software (usually in grams).
Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase.
Calculating the Correction Weight
Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle.
The calculated values are presented on-screen in both numerical and graphical formats.
Installing the Correction Weight
Attach the computed compensating weight to the rotor as indicated by the software's output.
Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration.
Validation and Conclusion of the Balancing Process
After installing the correction weight, run the rotor again and check the residual vibration level.
If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.
If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight.
Report Generation
All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.
Concluding Steps and Verification
Ensure all applied weights and attached sensors are firmly fixed in their designated positions.
Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations.
If the rotor is part of a complex mechanism, verify the proper interaction of all its components.
Following this procedure enables accurate balancing, minimizes vibration, and prolongs the service life of the equipment.
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